Mechanical testing is critical to evaluate the strength, resilience and behavior of materials under various forces. These tests play a central role in the development and quality assurance of products.
Various aspects such as tensile strength, flexural strength, hardness, impact strength and fatigue behavior are analyzed by these tests. Samples of the materials are loaded in controlled environments to measure the responses to compression, tension, bending or other forces. The data obtained makes it possible to select materials and ensure their suitability for specific applications.
Whether it is a matter of developing resilient structures, reliable products or safe vehicle components, our laboratory provides the basic information with mechanical materials testing to intensively test materials and thus ensure the quality and safety of products.
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Testing the tensile strength of trailer hitches (cable pull test). This test is used to check the mechanical strength, deformation, and durability of trailer hitches under defined tensile loads. It ensures that the device functions reliably even under extreme conditions in real driving situations and complies with legal safety requirements. The test is carried out using a suitable trolley, whereby the trailer coupling is loaded with a defined force via a rope. High-speed recordings from above and from the side document the behavior of the ball bar, while force and displacement curves are continuously recorded. The test is carried out with both the trailer coupling folded out and plugged in to cover different operating conditions. The aim is to confirm the operational safety of the device and to ensure that all screw connections relevant to safety can withstand the loads.
Test to evaluate the tight fit of closing profiles for headrest covers under various climatic conditions.
Cross-standardised measurement method in which two surface models are superimposed in order to record geometric deviations. These models are recorded between two different conditions, for example before and after a climate, sun simulation or vibration test for automotive test parts.
Test for acoustic measurement of electric seat fans and lumbar support systems. The test is used for comprehensive acoustic quality assurance of electric seat fans and lumbar support systems in vehicles. It aims to minimize noise emissions, comply with limit values and identify disturbing frequencies. Technical measurements and subjective assessments ensure that the components meet the high comfort requirements of modern vehicles and thus contribute to improving the driving experience.
Test to ensure the resistance of the armrest to elbow loads as well as opening and closing under certain temperature and humidity conditions over the expected service life of the vehicle. This test includes climatised loads with a defined force to ensure the durability and longevity of the armrest under real conditions. Carried out with measuring robot Note: Body shell door must be supplied
Test to determine the long-term functionality and durability of the center armrest in passenger cars, including abuse tests. This endurance test simulates the repeated use and stress of the center armrest over an extended period of time, taking into account both normal and extreme load scenarios. The test includes armrest actuation, folding and unfolding, and loading due to the application of weight.
Test to evaluate the efficiency and practicability of assembling and disassembling vehicle components under realistic conditions. The aim is to identify potential difficulties or opportunities for improvement in the assembly and disassembly process. This standard helps manufacturers to optimize the maintainability and repairability of their vehicles and ensures that components can be assembled efficiently and replaced easily if necessary.
Test to determine the resistance of side panels, side supports and surfaces in the load compartment and luggage compartment to defined impact loads.
Test to determine the resistance of pillar trims and steps in the vehicle interior to defined impact loads. This test simulates realistic load scenarios such as kicking with the foot when getting in and out of the vehicle or impacts during loading and unloading processes.
This test examines the behavior of the instrument panel when a ball of a defined size and weight rolls over its surface. The test simulates potential loads from loose objects in the vehicle and evaluates the surface's resistance to scratches, dents or other damage. The ball is rolled over the instrument panel from various angles and positions to simulate different scenarios. The aim is to verify the quality and durability of the instrument panel surface under everyday loadsÂ
Test to evaluate the strength and durability of bonded joints between connecting elements and the cockpit. This tear-off test examines the load-bearing capacity of the bonded joints under extreme conditions that can occur during vehicle operation. The test simulates strong tensile forces on the bonded fasteners to test their resistance to detachment. The aim is to determine the maximum force at which the bond fails and to analyze the failure pattern
Test to determine the buckling stiffness of pillar trim and steps in the vehicle interior. This test aims to evaluate the resistance of these components to deformation under load. The pillar trims and steps are subjected to controlled forces that simulate typical load scenarios in vehicle operation.
Test to validate plastic parts in the interior area against breakage due to dynamic impacts at low temperatures. Note: Body must be provided by the client
Test to determine the electrical overload resistance of the cable harness for seat adjustment. In this test, the cable harness responsible for the electrical adjustment of the seat is subjected to a defined overload of 2000 newtons to check its robustness and reliability under extreme conditions.
Test to determine the long-term functionality and durability of the cable harness for seat longitudinal adjustment. This endurance test simulates repeated use and stress on the cable harness over a longer period of time in order to check its reliability and resistance.
Test to determine the fatigue strength and reliability of cable harnesses under dynamic loads. This fatigue test simulates the repeated mechanical stresses to which the cables are exposed during vehicle operation over a period of 32 hours. The cable harnesses are subjected to defined oscillations and vibrations in a test rig that mimic typical driving situations.
Test to determine the long-term functionality and durability of the center armrest in passenger cars, including abuse tests. This endurance test simulates the repeated use and stress of the center armrest over an extended period of time, taking into account both normal and extreme load scenarios. The test includes armrest actuation, folding and unfolding, and loading due to the application of weight.
Test to evaluate the ability of the enclosure to prevent the ingress of chemical contaminants. The aim is to ensure that neither the enclosure nor the component contained within it is damaged by chemical influences.
Test to simulate the aging of components under combined climatic influences. The test object is exposed to changing temperature and humidity conditions in order to evaluate its long-term durability.
Targeted simulation of climatic influences to which packaging, containers or packaging components may be exposed during storage, transportation and distribution. The test sample is stored in a climate chamber under defined temperature and humidity conditions for a specified period of time in order to simulate real environmental conditions such as cold, heat, high humidity or dryness. The aim is to realistically evaluate the effects of these influences on the material and protective function of the packaging and to create a reliable starting point for all subsequent stress tests.
Conditioning of the packaging under defined temperature and humidity conditions before the stress tests. In this way, possible changes in the packaging properties due to climatic influences are realistically taken into account and the starting point for the subsequent tests is created.
As part of this test, the completely filled packaging is specifically exposed to defined temperature and humidity conditions before subsequent stress tests. The test sample is placed in a climate chamber and conditioned for a defined period of time under atmospheric conditions that correspond to real transportation and storage environments. This ensures that possible changes to the packaging properties due to climatic influences, such as moisture absorption or material embrittlement, are realistically taken into account.
Test to evaluate adhesive bonds against climatic environmental influences with high humidity. This test includes the ageing of the test specimens through changing temperature and humidity phases to ensure that the adhesive bonds retain their quality and adhesive strength under realistic conditions
Test for evaluating clip assembly forces and component assembly. This test examines the forces and processes that occur when assembling components using clip connections. The test measures the required assembly forces, evaluates the holding force of the clips after assembly and checks the repeatability of the assembly process. The aim is to ensure the reliability and efficiency of the clip connections and to identify potential problems during assembly or in later use.